Ingakanani i-energy process graphitization process kwi-graphitized petroleum coke?

Inkqubo yokwenza i-graphitization ye-graphitized petroleum coke yindlela eqhelekileyo yokuvelisa edla amandla amaninzi, kunye neempawu zayo zokusetyenziswa kwamandla kunye nezinto eziphambili ezinempembelelo ezichazwe ngolu hlobo lulandelayo:

I. Idatha yokusetyenziswa kwamandla angundoqo

1. Umsantsa Phakathi Kokusetyenziswa Kwamandla Ethiyori Neyokwenyani Xa ubushushu be-graphitization bufikelela kwi-3,000°C, ukusetyenziswa kwamandla ethiyori kwitoni enye yeemveliso ezibhakiweyo yi-1,360 kWh. Nangona kunjalo, kwimveliso yokwenyani, amashishini asekhaya adla ngokusebenzisa i-4,000–5,500 kWh ngetoni, nto leyo ephindaphinda ixabiso lethiyori ka-3–4. Umzekelo, isityalo esikhulu sekhabhoni esivelisa iitoni ezili-100,000 zee-electrode ze-graphite ngonyaka sisebenzisa i-3,000–5,000 kWh ngetoni ngexesha lesigaba se-graphitization, nto leyo egxininisa uxinzelelo olukhulu lwamandla. 2. Umlinganiselo Weendleko Kwimveliso yezinto ze-anode ze-graphite ezenziweyo, iindleko ze-graphitization zimalunga ne-50% yeendleko zizonke, nto leyo eyenza ukuba ibe yindawo ephambili yokunciphisa iindleko. Iindleko zombane zenza ngaphezulu kwe-60% yeendleko zizonke ze-graphitization, nto leyo echaza ngokuthe ngqo ukusebenza kakuhle kwenkqubo.

II. Uhlalutyo lwezizathu zokusetyenziswa kwamandla aphezulu

1. Iimfuneko zeNkqubo eSisiseko Ukufakelwa kwegrafiti kufuna unyango lobushushu obuphezulu (2,800–3,000°C) ukuguqula iiathom zekhabhoni ukusuka kwisakhiwo esineengqimba ezingalungelelaniswanga zibe yisakhiwo sekristale yegrafiti ecwangcisiweyo. Le nkqubo ifuna ukufakwa kwamandla okuqhubekayo ukuze koyiswe ukumelana phakathi kweeatomic, nto leyo ebangela ukusetyenziswa kwamandla okuphezulu ngokwemvelo.

2. Ukusebenza Kancinci Kweenkqubo Zemveli

• I-Acheson Furnace: Indlela eqhelekileyo, kodwa esebenza kakuhle ngobushushu obuyi-30% kuphela, oko kuthetha ukuba yi-30% kuphela yamandla ombane asetyenziselwa iimveliso ze-graphiting, ngelixa intsalela ichithwa ngokuchithwa kobushushu besithando kunye nokusetyenziswa kwezinto ezichaseneyo.
• IiMijikelo emide yoKuvula Amandla: Ubude bokuvulela amandla ngesithando esinye buqala kwiiyure ezingama-40-100, kunye nemijikelo yokuvelisa ehlala iintsuku ezingama-20-30, nto leyo ebangela ukuba ukusetyenziswa kwamandla kunyuke ngakumbi. 3. Izixhobo kunye neMiqathango yokuSebenza
• Uxinano lwamandla e-furnace core lunqunyelwe bubungakanani bombane. Ukwanda koxinano lwamandla kunokunciphisa ixesha lokusebenzisa amandla kodwa kufuna ukuphuculwa kwezixhobo, nto leyo enyusa iindleko zotyalo-mali.
• Amazinga okunyuka kwamaqondo obushushu ayathintelwa ukuthintela ukuqhekeka kwemveliso kuxinzelelo lobushushu, nto leyo ethintela indawo yokwenza ngcono ukunciphisa ukusetyenziswa kwamandla.

III. Inkqubela phambili kunye neziphumo zeTekhnoloji yokonga umbane

1. Ukusetyenziswa kweeNtlobo zeSithando esitsha

• I-Internal Series Graphitization Furnace: Umgaqo: Ifudumeza ngokuthe ngqo ii-electrodes ngaphandle kwezinto zokuchasana, inciphisa ukulahleka kobushushu. Isiphumo: Inciphisa ukusetyenziswa kwamandla ngama-20%–35% kwaye inciphisa ixesha lokufudumeza ukuya kwiiyure ezi-7–16.
• I-Furnace yoHlobo lweBhokisi: Umgaqo: Yahlula isiseko se-furnace ibe ngamagumbi amaninzi, kunye nezinto ze-anode ezibekwe kwiibhokisi ezine-graphite eziqhubayo ezizifudumezayo xa zisebenza. Isiphumo: Yonyusa amandla asebenzayo esi-furnace esinye, inyusa ukusetyenziswa kwamandla iyonke nge-~10% kuphela, yehlisa ukusetyenziswa kwamandla kwiyunithi nge-40%–50%, kwaye isusa iindleko zezinto zokuchasana.
• Isithando Somlilo Esiqhubekayo: Umgaqo: Ivumela imveliso edibeneyo eqhubekayo (ukulayisha, ukukhanyisa, ukupholisa, ukukhupha impahla), ithintela ukulahleka kobushushu ngenxa yokusebenza kwesithando somlilo okwethutyana. Isiphumo: Inciphisa ukusetyenziswa kwamandla nge-~60%, inciphisa kakhulu imijikelo yemveliso, kwaye iphucula ukuzenzekela. 2. Amanyathelo Okuphucula Inkqubo
• Ukuphuculwa kwezakhiwo zokukhusela izithando zomlilo ukunciphisa ukulahleka kobushushu kunye nokuphucula ukusebenza kakuhle kobushushu.
• Uphuhliso lweendlela ezisebenzayo zoyilo lwentsimi yobushushu ukuze kusasazwe ubushushu obufanayo kunye nokusetyenziswa kwamandla okuncitshisiweyo.
• Iinkqubo zokulawula ubushushu ezikrelekrele ezibonisa ukujonga iindawo ezininzi kunye nee-algorithms ezikrelekrele zolawulo oluchanekileyo lwejika lokufudumeza, ukuthintela inkunkuma yamandla.

IV. Iindlela kunye nemingeni yoShishino

1. Ukufuduswa koMbane Amandla okufaka iGraphitization agxile kumntla-ntshona weTshayina, esebenzisa amaxabiso aphantsi ombane wasekhaya ukunciphisa iindleko. Umzekelo, i-Inner Mongolia ithatha i-47% yamandla okufaka iGraphitization kazwelonke, iba yindawo ephambili yemveliso. 2. Ukuphuculwa kobuchwepheshe obuqhutywa yimigaqo-nkqubo Phantsi kwemigaqo-nkqubo yokusetyenziswa kwamandla "olawulo oluphindwe kabini", amandla okufaka iGraphitization anamandla aphezulu ajongene nemida, enyanzela amashishini ukuba amkele iinkqubo zokonga amandla. Iifemu ezinezakhono zokuvelisa ezidibeneyo (umz., ukuzibonelela ngeGraphitization) zifumana iingenelo zokhuphiswano, zikhawulezisa ukuhlanganiswa kwemarike kubadlali abaphambili. 3. Umngcipheko woTshintsho loBugcisa Nangona ii-furnaces eziqhubekayo kunye nezinye iitekhnoloji ezintsha zibonelela ngokonga okukhulu kwamandla, iindleko zazo eziphezulu zezixhobo kunye nemiqobo yobugcisa zithintela ukutshintshwa ngokukhawuleza kwee-furnaces zemveli zaseAcheson. Amashishini kufuneka alinganise utyalo-mali lokuphucula ubuchwepheshe ngokuchasene neenzuzo zexesha elide.